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Gel coat cracks…

Posted: Sun Apr 14, 2024 7:09 pm
by Tgoertz
I bought my 25SC new in April 2021. Boat has been awesome. Have about 250hrs on it already.
3 weeks ago after cleaning it (highly recommended hot sauce to keep it shiny) I noticed spider cracks in the gel coat. Looked like an impact on the side, but the cracks in the same location on both sides of the hull.

Cobalt has been great and said the repair will be under warranty. The cracks are where cross-beam bulkhead support is.
Has anyone heard of this kind of problem before?
I’m concerned there is a structural issue and that this will continue to happen.

Re: Gel coat cracks…

Posted: Tue May 07, 2024 11:34 am
by NautiWeasel
Ouch, that doesn't look good at all. Glad to hear Cobalt acknowledges it's a defect, and will be fixing it. Hopefully it's a permanent fix.

Re: Gel coat cracks…

Posted: Tue May 07, 2024 12:34 pm
by billk2632
Curius how they are fixing it -- is it being sent back to Cobalt? There must be enough movement where the bulkhead is tabbed into the hullside to cause the stress cracks -- if they don't fix that I am certain it will happen again.

Re: Gel coat cracks…

Posted: Thu May 16, 2024 7:26 pm
by Tgoertz
Local dealer had an authorized company come out and look the boat. The gentleman said once they fix the gelcoat it should not happen again. Glad Cobalt is fixing it, but I am concerned it will just happen again.

Re: Gel coat cracks…

Posted: Thu May 16, 2024 8:14 pm
by jhnmdahl
That's pretty unusual, and looks a lot like an impact to me. I'd want a better understanding of what caused it and why it won't happen again from Cobalt.

Re: Gel coat cracks…

Posted: Fri May 17, 2024 8:19 am
by anothershotinthehead
I have the exact same boat. Haven't commissioned it yet for this year, but will be in the next day or so. I will look for similar cracks and report back.